電子製品ローンチ用メーラー

Electronics Launch Mailer started from a single constraint: a hardware launch shipped direct to consumers, so the outer box had to survive couriers and still feel premium. The failure mode we had to design out first was crush at the corners of the mailer — everything else in the specification follows from that.

Structure

We resolved it with a lid-and-base rigid box, sized to the actual contents rather than to a stock die-line. A die-cut paper tray holds each piece at a fixed position, so the pack arrives square and opens the same way every time.

Materials

Coated art paper over rigid board carries the load. Board grade and wall thickness are matched to the weight and fragility of the contents, so the box survives palletised freight without corner crush or lid bow.

Printing and finishing

Branding is applied with precision die-cutting and finished with aqueous coating. Colour runs to CMYK, with Pantone spot matching for brand-critical marks and a printed proof before the run.

Quality control

Each run is checked against the approved sample: dimensions, insert fit, colour density and finish adhesion. Drop and stack tests are available for export shipments.

Applying this to your project

Damage rate below 0.3% across the launch volume. Die-line, insert tooling and board spec are kept on file, so repeat runs need no re-tooling. Send us product dimensions and target quantity for a quote against this structure.